Injection Moulding Setter or Trainee Injection Moulding Setter

Recruiter
Select-Engineering Ltd
Location
Worcestershire
Salary
25743.00 GBP Annual
Posted
04 Oct 2017
Closes
01 Nov 2017
Job Type
Trainee
Contract Type
Permanent

I am currently looking for an Injection Moulding Setter or Trainee Injection Moulding Setter to join a large automotive tier 1 supplier.

Overall Purpose / Scope of Position:

  • To work within the technical manufacturing team on a 3 Shift rotation to ensure all departmental KPI's are met.
  • To complete process activities on new and current processes and equipment.
  • To tool change and run IMM processes and optimise set conditions to meet required quality specifications.
  • Ideally you should be at your place of work 15 minutes before start of shift for Handover.
  • You will be expected to do any reasonable hours as required to fulfil the requirements of the role, including being available for offsite support and emergency call out.
  • As the role of Trainee/Intermediate Setter, you will have the same duties as a Setter Technician, but will need to prove capabilities of completing given tasks within this role to a high standard over a 12-month development period.
  • You are expected to perform on various periodic assessments and projects given to you during the 12-month period for your performance evaluation

Functions/Tasks:

For area for responsibility:

  • Stop/Start Injection Moulding Machines in accordance with company procedures.
  • Optimization of all IMM processes using analytical improvement methods and reporting.
  • Use of SMED methodology and Lean Manufacturing Techniques. Improve and maintain tool change procedures.
  • Ensure 5s Standards are implemented and maintained
  • Carry out tool changes in line with Production Planning requirements.
  • Complete machine safety checks in line with company policy and BPF code of practice.
  • Assist in the Training and Development of Tool Change Assistants.
  • Maintain EOAT fixtures and program development to include current and new product introduction.
  • Work in a clean and safe manner, upholding the company's H&S policy
  • Diagnose process issues and faults. Set process conditions to rectify such faults, working in a logical and efficient manner
  • Maintain a profundity in the technical aspects of equipment and processes and their safety requirements.
  • Complete and develop all relevant documentation including SOP's, tool change sheets and parameter change records. Record all work activities by means of shift hand over process.
  • Supporting level 1 and level 2 maintenance activities• Shift Cover when required for holidays, training and development requirements.
  • Work in conjunction with Tooling, Maintenance, Logistics and any other department to resolve issue and assist in new projects.
  • Ensure issues are escalated correctly following the department escalation process.
  • Plus any other ad hoc duties required to fulfil the job role
  • SMED
  • Tool Change requirements
  • Continuous Improvement Activities
  • Robot gripper down time levels
  • OEE
  • Adherence to process parameters
  • Scrap reduction
  • Adherence to TPM schedules
  • Adherence to fault/failure reporting and escalation
  • Technical support for production requirements

Education:

  • NVQ Level 3 (Injection Moulding), PTIC Level 3 (Injection Moulding) or equivalent

Necessary Knowledge:

  • Extensive knowledge of the processes used working within a Just in Time (JIT) environment.
  • Understanding of conventional and non-conventional moulding processes (i.e. Gas injection, LPIC, Dynamic Feed, Twin shot / 2K shot.
  • Good knowledge of problem solving techniques (i.e.8D, 5Why, Ichikawa, PPS) etc.
  • Proven experience in Single Minute Exchange of Dies (SMED) activities.
  • Robot programmer capabilities of Krauss, Engel, ATM and Sepro platforms.
  • Basic Knowledge of tool design and capabilities
  • Knowledge of Lean Manufacturing processes
  • Knowledge of Core Documents (i.e. SOP, Process Flows, FMEA and Control Plans)

If you are interested in this position please click APPLY NOW!